Consumer unit replacement

Swapping an old fuse box for a modern consumer unit: a steel board with 30 mA RCD protection, surge protection and a circuit chart that makes sense. Tested, certified and notified to building control, for homes in Sandhurst, Camberley, Bracknell and Ascot.

  • Service 01 / 09
  • Certificate EIC
  • Part P Notifiable
  • Board Steel
01

Fuse box or consumer unit?

A fuse box and a consumer unit do the same job. They take the supply from the meter and split it into circuits, such as the lights, the sockets and the cooker, each with its own protective device. The difference is what that protection can do.

An older fuse box uses rewirable fuses: a carrier with a length of fuse wire across it that melts if too much current flows. That protects the cable from overload, and nothing else. It cannot tell when current is leaking to earth, which is what happens when someone touches something live. And a fuse rewired with the wrong wire gives no reliable protection at all.

A modern consumer unit uses circuit breakers, which trip instead of melting, and residual current protection. Plenty of houses round here still have the board they were built with. The Sandhurst estates went up from the late 1950s to the 1980s and most of Bracknell between the 1950s and the 1970s, when rewirable fuses were normal.

02

RCDs and RCBOs

An RCD compares the current going out on the line conductor with the current coming back on the neutral. If they differ, some is leaking to earth, possibly through a person, and the RCD disconnects in a fraction of a second. Modern regulations require 30 mA RCD protection for most circuits in a home, including the sockets. A rewirable fuse box gives none.

Older boards often put several circuits behind one RCD, so a fault on one of them switches off the lot and you are left looking for a torch. An RCBO combines a circuit breaker and an RCD in one device for a single circuit. A fault on the kitchen sockets trips the kitchen sockets, and the lights stay on.

Which arrangement suits your house is set out in the quote, with the reasons.

03

Surge protection and a steel case

A surge protection device (SPD) diverts short spikes in voltage, from lightning or from switching on the network, away from the wiring and whatever is plugged into it. One is now normally fitted with a new board.

Since 2016, new consumer units in homes have had to be in a non-combustible enclosure, which in practice means steel. A plastic board fitted before then is not automatically unsafe, but its replacement will be steel.

Arc fault detection devices (AFDDs) are also available. They watch for the electrical signature of arcing in a damaged cable or a loose connection. For an ordinary house they are an option, not a requirement, and we can talk through whether one is worth it for yours.

Before Rewirable fuse box

Old rewirable fuse boxA separate main switch beside a fuse box holding six rewirable fuse carriers rated 5 A to 45 A, one pulled out to show the fuse wire. The tails from the meter are the older red and black. There is no RCD anywhere on the board. MAIN 5A 5A 15A 30A 45A 30A A B C D FROM METER
  1. ASeparate main switch. Turns the whole installation off.
  2. BRewirable fuse carriers, rated 5 A to 45 A.
  3. CFuse wire. It melts when too much current flows. Nothing stops the wrong wire being fitted.
  4. DOlder cable colours: red for line, black for neutral.
  5. !No RCD. Nothing on this board switches off when current leaks to earth.

After Steel consumer unit

Modern steel consumer unitA steel consumer unit with a main switch, a surge protection device and six RCBOs, one per circuit, rated B6 for lighting, B32 for sockets and B40 for a cooker. Brown and blue meter tails come in at the bottom, the green and yellow main earth leaves beside them, and the circuit cables leave from the top. MAIN 100A SPD T2 B6 1 B6 2 B32 3 B32 4 B32 5 B40 6 A B C D E F FROM METER TO EARTH
  1. AMain switch. Turns the whole installation off.
  2. BSPD. Surge protection device.
  3. CRCBOs. Overload and 30 mA RCD protection, one per circuit.
  4. DSteel enclosure. Non-combustible.
  5. EMeter tails: brown for line, blue for neutral.
  6. FMain earth: green and yellow.
Circuit chart, example
WayDeviceCircuit
1B6 RCBOLights, upstairs
2B6 RCBOLights, downstairs
3B32 RCBOSockets, upstairs
4B32 RCBOSockets, downstairs
5B32 RCBOKitchen sockets
6B40 RCBOCooker

The way numbers match the numbered cables on the drawing. A chart like this goes inside the door of the board, so anyone in the house can find the right breaker.

Fig. 1An old rewirable fuse box beside a modern steel consumer unit. An example layout, not to scale: every board is planned around the house it goes into.
04

Signs yours is due

Age on its own does not decide it. These do:

  • Rewirable fuses: carriers that pull out, with wire across them.
  • No RCD: no device on the board with a test button marked T or Test.
  • Fuses that blow, or breakers that trip, more than once in a while.
  • A board that is warm to the touch, buzzes, or has scorch marks on it.
  • A new circuit on the way, for an EV charger, a kitchen or an extension, and nowhere safe to connect it.
  • You are buying or selling, or nobody can remember the last inspection.

If you are not sure what you have, send a photo of the board on WhatsApp and we will tell you. If the wiring itself looks old, with round-pin sockets or black rubber or fabric-covered flex, an inspection and test (EICR) first is the honest answer: a new board does not fix old cable, and a rewire may be the bigger job to plan for.

05

What happens on the day

  1. Test before anything is disconnected. RCD protection is less forgiving than a fuse. A circuit with poor insulation, or a neutral shared with another circuit, will trip it. Better to find that first.
  2. Power off, old board out. The new board goes up and the meter tails and main earth are connected.
  3. Circuits connected and labelled. Each one goes to its own protective device and gets its line on the circuit chart.
  4. Earthing and bonding checked. If the bonding to the gas and water pipes is missing or undersized, it is normally put right as part of the job, and the quote says so.
  5. Every circuit tested, power back on. Then we show you round the new board.

The power has to be off while the board is changed, so keep the fridge and freezer closed and charge your phone the night before. We agree the day with you in advance.

06

Testing and the certificate

Testing is what makes the job finished. Each circuit is tested for continuity, insulation resistance, polarity and earth fault loop impedance, and every RCD or RCBO is tested to confirm it disconnects as it should.

The results go on an Electrical Installation Certificate (EIC). It records what was installed, how it was tested and what the readings were, and it gives a recommended date for the next inspection. Work is to BS 7671, the IET Wiring Regulations.

07

Part P and building control

Replacing a consumer unit is notifiable work under Part P of the Building Regulations. A registered installer self-certifies the work and makes the notification to building control for you, and you receive a Building Regulations compliance certificate.

Locally, building control sits with the council: Bracknell Forest for Sandhurst and Bracknell, Surrey Heath for Camberley, and the Royal Borough of Windsor and Maidenhead for Ascot. Keep both certificates with the house paperwork. A buyer’s solicitor will usually ask for them when you sell.

08

What you are left with

  • A steel consumer unit with a main switch, surge protection and 30 mA RCD protection.
  • A circuit chart in the door, so anyone can find the right breaker.
  • A notice on the board saying how to test the RCDs, and how often.
  • The Electrical Installation Certificate, with every circuit’s test results.
  • The Building Regulations compliance certificate.

Good to know

Consumer units
  • A new board does not rewire the house. If the cable is old, an inspection first will say so.
  • A circuit that will not stay on with RCD protection has a fault the old fuses could not see. It needs finding and fixing, and we tell you what we found.
  • Keep both certificates. You will be asked for them when you sell.
  • Press the test buttons as often as the notice on the board says. It checks the RCDs still trip.
  • A plastic board from before 2016 is not automatically unsafe. Its replacement will be steel.
  • A photo of your board on WhatsApp is the quickest way to start.

Questions

Consumer units, asked and answered

Something else on your mind? Ask us.

Do I need to replace my fuse box?

Not just because it is old. If it has rewirable fuses or no RCD protection, it gives none of the shock protection a modern board does, and replacing it is worth doing. If you are unsure about the wiring as a whole, an EICR tells you the condition of the whole installation before you decide.

What is the difference between an RCD and an RCBO?

An RCD switches off when current leaks to earth. On older split-load boards one RCD covers several circuits, so one fault turns them all off. An RCBO does the same job and also protects against overload, for one circuit only, so a fault switches off just the circuit it is on.

Will the power be off?

Yes, while the old board is taken out and the new one is connected and tested. We agree the day with you beforehand so you can plan around it. Keep the fridge and freezer closed while the power is off.

What paperwork do I get?

An Electrical Installation Certificate with the test results for every circuit, and a Building Regulations compliance certificate. Replacing a consumer unit is notifiable under Part P, and the notification to building control is made for you.

Why does the new board have to be metal?

Since 2016, new consumer units in homes have had to be in a non-combustible enclosure, which in practice means steel. The point is to contain a fire if a fault inside the board ever overheats.

Registration and standards

  • Scheme NAPIT registered Registered electrical installer
  • Standard Work to BS 7671 The IET Wiring Regulations
  • Building Regulations Part P notified Notifiable work reported to building control

Get in touch

Send us a photo of the job.

A photo of the fuse board, the fault or the room, sent on WhatsApp, is often the quickest way to start. Or call, or use the enquiry form and we will come back to you.

  1. 01A photo of the fuse board, or of the problem
  2. 02Your postcode, so we know where the job is
  3. 03A sentence on what you would like done